Electric Upgrade and Relocation – Living Room

Day #89

August 17, 2019 – In order to continue the exterior wall repair and framing for the new sliding door it is necessary to do a little electric upgrade and relocation. Near the front door we have two switches. One controls the overhead living room lights and the other controls an outside light. We can remove the outside light but the overhead light switch needs relocated.

Living Room Wall Switches
Living room wall switches.

Originally there was a 30 amp fuse box to power the entire cottage. I upgraded the 30 amp fuse box to a 100 amp panel way back in 2004. When the old fuse box was in service there was a circuit for the well pump, a circuit for the electric range and only three other circuits to power the remainder of the cottage. I knew at that point that an electric upgrade and complete rewiring was in our future.

Electric Panel Upgrade
Old 30 amp fuse box and new 100 amp panel – 2004 Electric Upgrade

Original Wiring

The cottage was wired back in the 1950’s with two conductor cloth covered wire. In this type of wiring there is a hot wire and a neutral wire but no ground wire. There are numerous junction boxes in the ceiling. In some of these, the connections are soldered and covered with fabric based electrical tape. In others the connections have wire nuts. Some of the wire looks like there is burn marks on the outside of the insulation.

Electric Upgrade - Attic Junction Box
One of many junction boxes. The yellow wire is a new part of the electric upgrade.
Electric Upgrade - Wire Burn Marks
The “Toaster” outlet wire, cloth covered two conductor wire with burn marks.

After spending most of the day up in the attic I figured out the routing of one of the circuits and I was able to begin replacing old wire. I relocated the overhead light switch and added a new outlet by the front door. I was also able to replace the “toaster” outlet wire that Fanny used to blow the circuit breaker on. That one had some serious burn marks. It’s a wonder we haven’t burned the place down!

Relocated Switches & New Outlet - Electric Upgrade
Relocated switches and a new outlet in the living room wall.

The electric upgrade is well underway!

Tomorrow when my Demo Crew arrives we will continue the demolition on the exterior wall. In addition I am hoping to finish the Trex decking installation in the last section of deck, i.e. “Brenda’s Deck”.

Kitchen Ceiling and Electrical Demolition

Day #48

October 7, 2018 – Today I completed the kitchen ceiling removal and started the electrical demolition. There was work on both the inside and outside of the cottage.

Inside Demolition

I removed the batt insulation and ceiling fiber board. The insulation was very dirty and covered with nut shells and mouse turds. I am really hoping that the mice are long gone because, as we know,  mice are a real pain in the ass!

With the ceiling removal complete I started on some electrical demolition and re-wiring. 

I removed the old school fluorescent light. This light fixture only worked about half the time! To take the place of the fluorescent light I rigged up some temporary construction lights.

One wall in the kitchen and one wall in the living room will be removed for the kitchen expansion. Therefore, on these two walls, the outlets and wiring were removed for demolition safety. With the living room exterior outlet removed we will use the new exterior GFCI outlets.

Kitchen Ceiling Demolition
Preparation for the removal of the kitchen ceiling.
Kitchen Ceiling Demolition
Removal of the kitchen ceiling. Plastic to contain the dust.
Old Fluorescent Light Fixture
Just prior to the removal of the old florescent light fixture.

In the process of removing outlets I opened several junction boxes in the ceiling. It is surprising to see the connections inside are soldered and wrapped in old style fabric electrical tape. I don’t know if this was common practice in the 1950’s or not but I’m sure it takes a lot more time to install!

Electrical Demolition - Kitchen Junction Box
Kitchen junction box with soldered connection, old fabric electrical tape and burned wire.

The outer jacket on the old wiring is brittle and comes right off. On some of the wire there appears to be burn marks on the insulation. I don’t know if this is from soldering or overheating but it confirms our suspicions that the old wiring needs replaced. 

Electrical Demolition - Kitchen Junction Box
Close up – Kitchen junction box with soldered connection, old fabric electrical tape and burned wire.

Outside Demolition

I removed the old motion-activated flood lamp from the corner of the cabin. As it turns out, this light was not installed correctly. The installer did not use a weatherproof junction box. For this reason, the internal wiring and connections can exposed to rain and snow. This could have caused a short circuit and possibly a fire. We have another light just like this at the other end of the cabin. You can bet I’ll be removing it on the next trip.

Old Flood Light
Old motion-activated flood light removed from cottage exterior.
Old Flood Light
Improper installation with the interior circuits exposed to the elements.
Cottage Exterior - Old Flood Light
Old flood light removed from this corner of the cottage.

Next weekend I hope to remove the remaining wing wall and open up more of the living room ceiling.

GFCI Outlets and a new Security Light

Day #47

October 6, 2018 – We took a week off for a wedding in York. Then a family vacation at Seneca Lake in upstate New York. It was a great time but now we’re back to continue the Cot-Taj-Mahal renovation project. The last time I posted I had started the temporary electric. Today I continued with the installation of two GFCI outlets and a new Security Light.

The GFCI outlets came complete, in a kit from Lowe’s (TayMac 1-Gang Rectangle Plastic Weatherproof Electrical Box Cover) for $27.98 each. I installed two of them. This gives me 4 outside outlets for the rest of the work.

The security light is an LED fixture with a motion detector and dusk to dawn sensor. It is by GoodEarth (Good Earth Lighting 180-Degree 2-Head White LED Motion-Activated Flood Light with Timer).

1st GFCI Outlet
Getting ready to install the first of two GFCI outlets.
Weatherproof Outlet Box
Weatherproof outlet box for the first GFCI outlet.
GFCI Outlet Complete
The first of two outdoor GFCI outlets is complete.
GFCI Outlets
TayMac 1-Gang Rectangle Plastic Weatherproof Electrical Box Cover.
2nd GFCI Outlet
2nd GFCI Outlet and new Security Light.
GFCI Outlets
The second of two outdoor outlets is complete.
Security Light Mounted
New GoodEarth Security Light mounted on temporary pole.
GoodEarth Motion-Activated Floodlight
GoodEarth Motion-Activated Floodlight.
New Security Light
GoodEarth Motion-Activated Floodlight lighting up at dusk.

With the temporary electric complete we can proceed with the ceiling and electric demo in the existing kitchen.

Temporary Electric

Day #46

September 16, 2018 – I finished the bridging for the remaining 11 joist spaces by midday.  Hooray! The floor framing is complete. Next task, temporary electric outlets. 

The cottage has only ever had one exterior electrical outlet. It is located in the side wall of the living room. Up to this point we’ve been using this one outlet to supply all the power tools. This wall, and it’s outlet, will be removed in the next phase of the construction so I needed to rig up some temporary electric.  

Near the kitchen I installed a couple of 10 foot 2 ×4’s to serve as both a light pole and a receptacle location. In front of the bathroom I placed a couple of shorter 2 × 4’s.  This will serve as an additional outlet location. I have the wire roughed in. Next time I come down I will install a new motion sensing flood light, some waterproof outlet boxes with GFCI outlets and a couple of breakers inside. 

Solid Bridging Complete
The solid wood joist bridging is complete.
Temporary Electric
Temporary pole deck deck flood lighting and GFCI outlets.
Temporary Electric
Temporary pole for GFCI electrical outlets.
Porch Overview
Bridging complete and temporary electric roughed in.
More on the Bastard Gypsy Moth Caterpillar

After I got home Sunday evening Robrandi and I went out to grab a bite to eat. As I was sitting in the restaurant eating, the back of my neck,  my shoulder and my right arm started to itch like a son of a bitch. I broke out in what looked like a poison ivy type rash. It was baffling. There is no way I was anywhere near poison ivy. Jokingly I told Robrandi that I was turning into a caterpillar. The only thing I remember was half smashing one as it tried to crawl down my tee shirt.

Well, son of a bitch,  it turns out that the hairs on those little bastards can cause a histamine reaction similar to poison ivy.  To get the itching to stop I  have to wrap myself up in old newspapers.  After 4 months I will emerge with full on wings cee…… Caterpillar Gyeem !